References: benches commissioned and modernized

Battery testing (Bordeaux)

Our client in the battery industry, in southern France: commissioning of 60 test benches

Nearly 60 climatic chambers and their dedicated power racks, used to develop and validate battery cells and modules.

6 months of on-site work by our engineer.
Involvement in managing the commissioning of the 60 benches.
Mastery of integrating the bench components and the Keysight power channel control software.
Commissioning of the benches' safety programs.
Validation of communications and control of additional equipment.

Row of numbered climatic chambers in a large, bright test hall — Thermal test hall

60 benchesKeysightSafetyCommissioning

Bench commissioning · Essonne

Our client in engine testing, in Essonne: commissioning of one engine bench, three EDP benches and four pack benches

Commissioning of eight test benches of different types: one engine bench, three EDP benches and four pack benches.

Creation of the electrical schematics.
Safety study and programming of the safety modules.
Wiring checks, debugging and troubleshooting.
Application development on PAtools 8.3.
Commissioning of the test benches.
Acceptance testing for the end customer.
Programming of missing functions and follow-up of changing requirements.
Support for quality assurance and metrology (AQM) of the channels.
Customer training.

Splined output shaft of a drive unit mounted on a bench, orange power cables in the background — Drive shaft on a bench

Engine bench3 EDP benches4 pack benchesCommissioningPAtools 8.3

Battery pack testing · Grenoble

Retrofit of an existing bench: 320 kW power channel relocated

A VES2 320 kW power channel is relocated to a climatic chamber shared with another channel, to extend the site's test capabilities.

New safety analysis, adapted electrical schematics and modified cabinet wiring to ensure both channels stop simultaneously in case of failure.
Independent control of each power channel, developed on top of a legacy PAtools 6.1 database.
Climatic chamber control logic reprogrammed so both channels can use it.

Connection plate of an 80 kW VES2 power supply with two CAN ports and an orange cable — VES2 power supply

Row of wired yellow safety relays in a cabinet — Safety relays

VES2 320 kWPAtools 6.1Reverse engineeringIndustrial safety

Power cabinet · PAtools 8.3

Automation of a power cabinet with PAtools 8.3 for two EA 1000 A power supplies

Redesign and automation of the power cabinet of a PAtools 8.3-controlled bench to host two Elektro-Automatik (EA) 1000 A power supplies.

Addition of components in the cabinet.
Sizing of the contactors and fuses.
Implementation and automation of the two power supplies with PAtools 8.3.

Rack with industrial PC, I/O modules and safety relays — Acquisition and safety rack

EA 1000 APower cabinetSizingPAtools 8.3Automation

Test bench maintenance and support · Essonne

TRESCAL at Ampère: on-site PAtools support for over a year

Expert technical assistance on battery test benches and the PAtools environment, ensuring the continuity, reliability and evolution of the test facilities used in Ampère projects.

Preventive and corrective maintenance of test benches.
Quality assurance and metrology (AQM) on cell, module and pack benches, and on Digatron cabinets.
Programming, hardware and software troubleshooting, and support for teams and users.
Support for running tests and integration of equipment.
Actions to reduce work orders and improve test facility availability.
Follow-up and upgrade of test benches, including the migration from PAtools 6.0 to PAtools 8.3.

Two ABB AF370-30 power contactors, copper busbars and a LEM current sensor in a cabinet — Power cabinet

PCI interface cards plugged into an industrial PC — Interface cards in an industrial PC

Two electronic power boards with heat sinks and fans on a workbench — Power boards in the workshop

PAtoolsMaintenanceOn-site supportMetrologyDigatronUpgradePAtools 6.0 → 8.3

Remote support · over 20 clients

Remote support hour banks for over 20 clients

We program, debug and provide support remotely, and fix a blocking issue in under an hour.

Motor test bench with yellow electric machines and orange cable carriers — Engine bench

Operator in front of two supervision screens of a turbocharger test bench, test cell in the background — Turbocharger test bench

Aisle of climatic chambers with indicator beacons — Climatic chamber fleet

20+ clientsHour banksProgrammingDebuggingFast troubleshooting